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High-Strength Plastic Motor Mounting Flanges (With Brass Inserts)

Structural front and rear motor mounting flanges engineered to replace heavy, expensive die-cast aluminum or CNC-machined steel plates. Molded in high-rigidity 30%–50% glass-fiber reinforced PA66+GF and PPS with in-mold overmolded knurled brass threaded inserts—delivering rust-proof durability, electrical isolation, and vibration damping.

✓ In-Mold Knurled Brass Threaded Inserts

✓ 100% Pilot Bore & Flatness Verified

✓ Lightweight Metal-to-Plastic Savings

Metal and plastic overmolded component examples; general reference, not a verified Family04 model.
Actual overmolded metal and plastic components on a white background; general reference, not a verified flange or bushing.
Metal and plastic components supplied as product references; exact Family04 model not verified.
Metal and plastic overmolded component examples; general reference, not a verified Family04 model.

PRECISION TOLERANCE

±0.02mm Pilot & Bolt Pitch

CORE POLYMERS

PA66+GF, PPS+GF, PPA+GF, PBT+GF

SAFETY & COMPLIANCE

UL94 V-0 · RoHS/REACH

TOOLING & LEAD TIME

15–25 Days T1 · 7–10 Days Insert Swap

WHY ENGINEERS CHOOSE RUNHENG PLASTIC MOUNTING FLANGES

Metal-Equivalent Mounting Rigidity with Built-In Electrical & Vibration Isolation

01. High-Torque In-Mold Brass Inserts

Diamond-knurled brass threaded bushings (M3 / M4 / M5 / M6 or custom) are overmolded directly into the flange bosses—resisting high bolt-tightening torque and axial pull-out without stripping or cracking.

02. Precision Pilot Rabbet & Mounting Flatness

Honeycomb structural rib design combined with low-warpage GF-modified PPS/PA66 maintains ±0.02mm pilot boss concentricity and mounting face flatness across thermal cycles.

03. Rust-Proof & Electrically Insulating

Eliminates galvanic corrosion, breaks ground-loop electrical noise between the motor and chassis, and dampens high-frequency structural resonance.

04. Zero Post-Molding Machining Cost

Mounting bolt circles, pilot steps, O-ring sealing grooves, and brass threads are completed in one injection shot—cutting part cost by 30%–50% vs. CNC metal flanges.

TECHNICAL SPECIFICATIONS

Plastic Motor Flange Engineering Parameters

Request PDF Spec Sheet →

Available Base Resins

High-Rigidity PA66+GF (30%–50% Glass Fiber), PPS+GF, PPA+GF, PBT+GF (DuPont / BASF Partners)

Flame Retardancy Grade

UL94 V-0 Certified

Embedded Metal Inserts

C3604 Brass or Stainless Steel Knurled Threaded Inserts (In-Mold Overmolded or Ultrasonic)

Flatness & Pilot Tolerance

±0.02mm on Central Pilot Boss, Bearing Seat & Bolt Hole Pitch Circle

Thermal & Chemical Rating

-40°C to 220°C+ Continuous Operation; Resistant to Oils, Coolants & Humidity

Mold Machining Standard

High-Speed CNC, Swiss Charmilles Wire EDM & Vertical Insert Molding Presses

Quality & Defect Control

≤ 50 PPM Defect Rate; 100% Flatness, Hole-Pitch & Insert Torque Sampling

Certifications

ISO 9001:2015, ISO 14001:2015, UL Process Certified, RoHS & REACH

STANDARD & CUSTOM CONFIGURATIONS

Supported Motor Mounting Flange Configurations

Metal and plastic overmolded component examples; general reference, not a verified Family04 model.

Circular 4-Bolt & 6-Bolt Brass-Insert Flanges

Round adapter flanges with pre-embedded brass nuts and precision centering pilots for gearmotors, pumps, and valves.

Inquire Circular Flanges →
Actual overmolded metal and plastic components on a white background; general reference, not a verified flange or bushing.

Square NEMA Motor Front Mounting Plates

Heavy-duty ribbed square flanges for NEMA 17/23/34 stepper and BLDC motors in 3D printers and automation.

Request Custom Quote →
Metal and plastic components supplied as product references; exact Family04 model not verified.

Integrated Flange & Bearing Housing Assemblies

One-piece front housings combining the external mounting flange, internal bearing pocket, and shaft seal groove.

Discuss Metal Replacement →

HOW WE GUARANTEE CONSISTENCY

How We Guarantee Flange Flatness & Brass Insert Retention

01. Isotropic Low-Warpage GF Compounding

Optimized glass-fiber length and mineral-filled polymer blends prevent dish-warping on flat disk geometries.

02. Precision Pin-Locating Insert Tooling

Threaded mold locating pins hold brass nuts perpendicular to the mounting face with zero plastic flash inside threads.

03. 100% Surface-Plate Flatness & Torque QC

Verified on granite surface plates, optical CMMs, and destructive bolt-torque testers before shipment.

04 / FLANGES, BUSHINGS & WIRE PROTECTION FAMILY

Explore Other Structural & Auxiliary Motor Components

← Back to All 4 Product Families

FAMILY 04 · SIBLING COMPONENT

4.2 Self-Lubricating Shaft Bushings & Phenolic Parts

High-concentricity rotor shaft sleeves, axial thrust washers, bearing isolating bushings, and high-heat thermoset Phenolic (Bakelite) coil supports.

Explore Shaft Bushings & Phenolic Parts →

FAMILY 04 · SIBLING COMPONENT

4.3 Wire Bushings & Strain-Relief Grommets

Essential lead-wire exit protectors engineered to shield motor power and encoder cables from sharp stamped-metal housing edges, bending fatigue, and axial pull-out forces.

Explore Wire Bushings & Grommets →

FAMILY 04 · SIBLING COMPONENT

4.4 Waterproof Gaskets & Insulating Films

Complete your motor assembly with one-stop auxiliary sealing and phase-insulation components.

Explore Gaskets & Insulating Films →

DIRECT ENGINEERING SUPPORT

Need Plastic Mounting Flanges with Brass Inserts or Metal-Replacement DFM?

Upload or email your 2D/3D component drawing (STEP, IGES, DWG, PDF) or share your component geometry. Free standard stock samples are available (freight collect), and custom DFM reviews are returned within 24 business hours.

✓ Free Standard Stock Samples (Freight Collect)
✓ 24-Hour Engineering DFM & Quote Response
✓ 100% NDA Confidentiality Protection

Send Your 2D/3D Drawing or Sample Request

Fill out the project specs below or attach your CAD files. Our engineering team responds within 24 business hours.

📎 Drag & drop your 2D/3D drawing here, or click to browse (.step, .stp, .iges, .igs, .x_t, .dwg, .dxf, .pdf, .zip — Max 25MB)No file selected

🔒 100% Confidential. NDA available upon request.

💬 Or WhatsApp Us: +852 9099 5624